Low productivity
What are the symptoms of low productivity levels?
- variable quality
- high levels of overtime
- no obvious work flow
- excessive equipment downtime
- cost variances in manpower and materials
- excessive handling
- poor line balancing
- high re-processing/reject levels
- inaccurate staffing levels
- lack of meaningful cost information
- shortfall in targets
- no accurate cost estimates
- inadequate overhead recovery
- high changeover costs
- congested space
- missed deadlines
- untidy work areas
- constantly moving things
- equipment/process breakdowns
- under-recovered investment costs
- high inventory levels
- over-physical tasks
(Health & Safety issues)
- rejects and returns
- lack of appropriate productivity measures
If you can identify with any of these issues in your business, then you should consider making changes.